Dangerous Chemicals in the Semiconductor Chip Industry

Chemicals of Concern in the Semiconductor Industry

Ethylene Glycol Ethers (EGE)

Are a group of organic solvents widely used in the microchip industry especially in Photoresist. Their reproductive toxcity has been well documented in animal studies. A human study of 1,150 semiconductor manufacturing workers 561 female employees and 589 wifes of male employees showed increased risks of spontaneous abortions, miscarriages and subfertility.

Fabrication of semiconductor chips and integrated circuits involves a series of chemical processes such as photolithography, patterning, etching, junction formation, oxidation, layer deposition and metallization. EGE and their acetates, used as components of photoresist- a photo sensitive material used to coat the wafer during patterning. Wafer fabrication is done in clean room environments where air is circulated through high speed filters to remove particles that can settle on the wafer and interfere with the circuit formation. However, this filtration process does not remove gases or vapors from the room and may enhance exposure.

Acetone

Inhalation of moderate to high levels causes nose, throat, lung, and eye irritation; confusion; and possibly coma. Ingestion of very high levels causes unconsciousness and damage to the skin in the mouth. Long-term exposure in animals causes kidney, liver, and nerve damage; increased birth defects; and lowered ability to reproduce in males

Arsenic

At low levels causes nausea, vomiting, diarrhea, decreased production of red and white blood cells, abnormal heart rhythm, and blood vessel damage.
At high levels over 60 parts per million causes tissue damage (nerves, stomach, intestine, skin) and may be fatal. Chronic exposure causes lung cancer and it is a known human carcinogen.

Arsine

Causes headache; malaise; weakness; dizziness; dyspnea; abdominal and back pain; nausea; vomiting; jaundice; peripheral neuropathy; and damage to the blood, kidneys, and liver.

Benzene

Causes damage to bone marrow and decreased production of red blood cells leading to anemia, excessive bleeding, immune system effects, increased chance of infection, reproductive effects, and leukemia Benzene is a known human carcinogen.

Cadmium

Causes lung damage, renal dysfunction, hepatic injury, bone defects, hypertension, reproductive toxicity, and teratogenicity. Reasonably anticipated to be a human carcinogen

Hydrochloric Acid

Highly corrosive, Causes severe eye and skin burns and conjunctivitis; prolonged or repeated skin contact may cause dermatitis. Inhalation causes severe respiratory irritation with coughing, burns, breathing difficulty, and possible coma. Ingestion causes digestive tract irritation, abdominal pain, vomiting, and possible death. Also causes photosensitization in certain individuals and circulatory system failure

Lead

Damages kidneys and the immune system. Causes premature birth; low birth weight; decreased mental ability; learning deficits in children; decreased reaction time; weakness in fingers, wrists, and ankles; anemia; memory effects; spontaneous abortion; and damage to the male reproductive system

Methyl Chloroform

Causes headache; CNS depression; poor equilibrium; eye, nose, throat, and skin irritation; and cardiac arrhythmia

Toluene

Long-term exposure to low to moderate levels causes tiredness, confusion, weakness, memory loss, nausea, and hearing loss. Inhalation of high levels over a short period of time can cause permanent damage to the brain and speech, vision and hearing problems, loss of muscle control, and poor balance. Causes neurological problems and retarded growth in children. Reasonably anticipated to be a human carcinogen

Trichloroethylene

Irritates the eyes and respiratory tract. Inhalation causes dizziness, sleepiness, and headache. Chronic exposure causes speech and hearing impairment, kidney disease, blood disorders, stroke, anemia, diabetes, and skin rashes. Probable human carcinogen.

 






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